Product Description
Products
Name:
Step-Deck Trailer High Strength Drop Forging Replacement Forged Alloy Steel Trailer Axle
Material:
42CrMo
Weight:
From 0.2kg to 10kg
Packing:
Wooden case
Min Order:
1000pcs
Customization:
Customized production is available based on your drawings or sample.
Company Name: HiHangZhou Precision Forging Technology Co., Ltd.
| Process | Die Forging | |||||||||||||
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |||||||||||||
| Weight | 0.1Kg~20Kg | |||||||||||||
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |||||||||||||
| Testing instrument | composition testing | Spectrometer, Metallographic microscope | ||||||||||||
| Performance testing | Hardness tester, Tensile testing machine | |||||||||||||
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |||||||||||||
| Thread Gauge , Height Gauge | ||||||||||||||
| Roughness | Ra1.6~Ra6.3 | |||||||||||||
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |||||||||||||
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||||||||||||||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |||||||||||||
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |||||||||||||
| 60000T / Years | ||||||||||||||
| Lead Time | Normally 30 – 45 Days. | |||||||||||||
| Payment Terms | T/T , L/C | |||||||||||||
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |||||||||||||
| Certification | ISO9001:2008, IATF16949:2016 | |||||||||||||
HiHangZhou Precision Forging Technology Co., Ltd.
Quality control is a crucial aspect of our production process. Here is an overview of our quality control procedures:
- Incoming raw materials are analyzed using a metallographic microscope to ensure they meet production requirements.
- During production, our QC staff conducts timely sampling to ensure products are defect-free and address any quality issues.
- Our final step involves using a magnetic particle flaw detector to detect hidden defects in metal parts.
- All finished metal parts undergo mechanical performance tests, size measurements, and 100% manual surface inspection in our laboratory.
Below are pictures of the relevant testing equipment:
Welcome to HiHangZhou Precision Forging Technology Co., Ltd.
At HiHangZhou, we adhere to strict quality standards in our Quality Management System Control. Our production site follows ISO9001 and TS16949 quality standards, ensuring the highest level of quality in our products. Additionally, we implement 5S lean production management to optimize efficiency on the production site.
Choose HiHangZhou for precision forging technology you can trust.
Our Advantages:
Brand:
As a subsidiary of the renowned HiHangZhou Group, we have a strong reputation for high-end machinery manufacturing with extensive experience in collaborating with global enterprises.
Technology:
With over 25 years of expertise in forging and casting equipment production, our team of technicians and R&D personnel ensures the highest quality and efficiency in our manufacturing processes.
Service:
We offer custom and standard manufacturing services with a focus on quality, timely delivery, and effective communication throughout the process.
Culture:
Our unique corporate culture fosters individual potential and contributes to the sustainable development of our company.
Social Responsibility:
We are committed to low-carbon environmental protection, energy-saving production, and emission reduction, setting a benchmark for responsible manufacturing practices in our region.
Company Culture
Our Vision
To become 1 of the leading companies.
Our Mission
To become a platform for employees to realize their dreams.
To become a transforming and upgrading pacemaker of Chinese enterprises.
To set national brands with pride.
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.
Values
Improvement is innovation, everyone can innovate.
Innovation inspired and failures tolerated.
Frequently Asked Questions
- Q: Are you a trading company or a manufacturer?
A: We are a manufacturer specializing in forging products, casting products, and machining capabilities. - Q: What series products do you offer?
A: We focus on forming processing of ferrous metals through casting, forging, and machining for various industries. - Q: Do you provide samples? Is it free?
A: Yes, we offer samples with customers providing a freight pay-by-account number for cooperation. - Q: Is OEM available?
A: Yes, we offer OEM services. - Q: What’s your quality guarantee?
A: We prioritize continuous improvement in product quality with strict control measures and certifications like ISO/TS16949 and SGS. - Q: How about the Packing?
A: We typically use iron boxes or wooden cases, customizable based on customer preferences. - Q: What is your minimum order quantity?
A: Minimum order quantity varies based on product features such as material, weight, and construction. - Q: What is the lead time?
A: Lead time depends on new die or mold creation, typically within 30-45 days for samples and large batch production. - Q: What payment methods do you accept?
A: We accept payment via T/T or L/C with a 30% deposit in advance and 70% balance against the copy of B/L.
Certification
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you provide insights into the maintenance of axle bearings for smooth operation?
Maintaining axle bearings is essential for ensuring smooth operation, longevity, and optimal performance of a vehicle’s axle system. Here are some insights into the maintenance of axle bearings:
1. Regular Inspection:
Perform regular visual inspections of the axle bearings to check for any signs of wear, damage, or leaks. Look for indications such as excessive play, unusual noises, vibration, or leakage of grease. Inspections should be carried out as per the manufacturer’s recommended intervals or during routine maintenance checks.
2. Lubrication:
Adequate lubrication is crucial for the smooth operation of axle bearings. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for greasing. Over-greasing or under-greasing can lead to bearing damage or failure. Ensure that the proper amount of grease is applied to the bearings, and use a high-quality grease that is compatible with the axle bearing specifications.
3. Seal Inspection and Replacement:
Check the condition of the axle bearing seals regularly. The seals help to keep contaminants out and retain the lubricating grease within the bearing. If the seals are damaged, worn, or show signs of leakage, they should be replaced promptly to prevent dirt, water, or debris from entering the bearing assembly and causing damage.
4. Proper Installation:
During axle bearing replacement or installation, it is crucial to follow proper procedures to ensure correct seating and alignment. Improper installation can lead to premature bearing failure and other issues. Refer to the manufacturer’s instructions or consult a professional mechanic to ensure proper installation techniques are followed.
5. Load Capacity and Alignment:
Ensure that the axle bearings are properly sized and rated to handle the load capacity of the vehicle and the specific application. Overloading the bearings can lead to excessive wear and premature failure. Additionally, proper wheel alignment is important to prevent uneven bearing wear. Regularly check and adjust the wheel alignment if necessary.
6. Environmental Considerations:
Take into account the operating conditions and environment in which the vehicle is used. Extreme temperatures, exposure to water, dirt, or corrosive substances can affect the performance of axle bearings. In such cases, additional preventive measures may be necessary, such as more frequent inspections, cleaning, and lubrication.
7. Professional Maintenance:
If you are unsure about performing maintenance on axle bearings yourself or if you encounter complex issues, it is recommended to seek assistance from a qualified mechanic or technician who has experience with axle systems. They can provide expert advice, perform necessary repairs or replacements, and ensure proper maintenance of the axle bearings.
By following these maintenance insights, you can help ensure the smooth operation, longevity, and reliability of axle bearings, contributing to the overall performance and safety of the vehicle.
What is the difference between front and rear axles in a typical vehicle?
In a typical vehicle, there are distinct differences between the front and rear axles due to their respective roles and functions. Here are the key differences:
- Position:
- Steering:
- Driving:
- Suspension:
- Load Distribution:
- Driving Characteristics:
The main difference between the front and rear axles is their position in the vehicle. The front axle is located in the front of the vehicle, while the rear axle is positioned at the rear. This positioning is determined by the vehicle’s drivetrain configuration.
The front axle is responsible for steering the vehicle. It is connected to the steering system, allowing the driver to control the direction of the vehicle. The front axle typically includes components such as steering knuckles, tie rods, and steering linkages.
The rear axle is primarily responsible for driving the vehicle’s wheels. It receives power from the engine through the transmission or differential and transfers that power to the rear wheels. The rear axle may include components such as axle shafts, differential gears, and wheel hubs.
Both the front and rear axles play a role in the vehicle’s suspension system, but their configurations and functions differ. The front axle typically incorporates suspension components such as control arms, struts, or independent suspension systems to provide better handling, stability, and ride comfort. The rear axle may have a solid axle setup or independent suspension depending on the vehicle’s design.
The load distribution on the front and rear axles varies. In a typical vehicle, the front axle carries the weight of the engine, transmission, and a portion of the vehicle’s weight due to the front-end weight bias. The rear axle bears the weight of the vehicle’s occupants, cargo, and a portion of the vehicle’s weight. This distribution helps maintain proper balance and stability during acceleration, braking, and cornering.
The differences between the front and rear axles can influence the vehicle’s driving characteristics. The front axle’s role in steering affects the vehicle’s maneuverability and responsiveness. The rear axle’s responsibility for driving the wheels affects traction, acceleration, and stability, particularly in rear-wheel drive or four-wheel drive vehicles.
It’s important to note that the specific configurations and characteristics of front and rear axles can vary depending on the vehicle’s make, model, and drivetrain system. Different types of vehicles, such as front-wheel drive, rear-wheel drive, or all-wheel drive, may have variations in axle design and functionality.
Understanding the differences between the front and rear axles is essential for proper maintenance, repairs, and modifications of the vehicle’s drivetrain and suspension systems. If you have specific questions about your vehicle’s axles, it’s recommended to consult your vehicle’s owner’s manual or seek advice from qualified mechanics or automotive professionals.
What are the factors to consider when choosing an axle for a custom-built vehicle?
Choosing the right axle for a custom-built vehicle is crucial for ensuring optimal performance, durability, and safety. Here are several key factors to consider when selecting an axle for a custom-built vehicle:
- Vehicle Type and Intended Use:
- Axle Type:
- Weight Capacity:
- Axle Ratio:
- Braking System Compatibility:
- Suspension Compatibility:
- Aftermarket Support:
- Budget:
Consider the type of vehicle you are building and its intended use. Factors such as vehicle weight, power output, terrain (on-road or off-road), towing capacity, and payload requirements will influence the axle selection. Off-road vehicles may require axles with higher strength and durability, while performance-oriented vehicles may benefit from axles that can handle increased power and torque.
Choose the appropriate axle type based on your vehicle’s drivetrain configuration. Common axle types include solid axles (live axles) and independent axles. Solid axles are often used in heavy-duty applications and off-road vehicles due to their robustness and ability to handle high loads. Independent axles offer improved ride quality and handling characteristics but may have lower load-carrying capacities.
Determine the required weight capacity of the axle based on the vehicle’s weight and intended payload. It’s crucial to select an axle that can handle the anticipated loads without exceeding its weight rating. Consider factors such as cargo, passengers, and accessories that may contribute to the overall weight.
Choose an axle ratio that matches your vehicle’s powertrain and desired performance characteristics. The axle ratio affects the torque multiplication between the engine and wheels, influencing acceleration, towing capability, and fuel efficiency. Higher axle ratios provide more torque multiplication for improved low-end power but may sacrifice top-end speed.
Ensure that the chosen axle is compatible with your vehicle’s braking system. Consider factors such as the axle’s mounting provisions for brake calipers, rotor size compatibility, and the need for an anti-lock braking system (ABS) if required.
Consider the compatibility of the chosen axle with your vehicle’s suspension system. Factors such as axle mounting points, suspension geometry, and overall ride height should be taken into account. Ensure that the axle can be properly integrated with your chosen suspension components and that it provides sufficient ground clearance for your specific application.
Consider the availability of aftermarket support for the chosen axle. This includes access to replacement parts, upgrade options, and technical expertise. A robust aftermarket support network can be beneficial for future maintenance, repairs, and customization needs.
Set a realistic budget for the axle selection, keeping in mind that high-performance or specialized axles may come at a higher cost. Balance your requirements with your budget to find the best axle option that meets your needs without exceeding your financial limitations.
When choosing an axle for a custom-built vehicle, it’s recommended to consult with knowledgeable professionals, experienced builders, or reputable axle manufacturers. They can provide valuable guidance, assist in understanding technical specifications, and help you select the most suitable axle for your specific custom vehicle project.
editor by CX 2024-04-09